Industrial Thyristor Battery Charger

Specification Of BECafzar Co. Battery Chargers

 

Mechanical Specification

  • Protection : IP 21 (other degrees of protection are options)

  • Sheet metal cabinet

  • Identification plate outside of charger

  • Pant: RAL 7035 light (electro-static powder coated painting)

  • Cable entry : bottom (top entry is option)

  • Standards wiring numbering

  • Component labeling

Electrical Specification

  • Nominal mains voltage:

    • single phase :220v±10%

    • three phase :400v±10%

    • exceptional variations :+15-20%

    • frequency 50Hz

  • Rectifier output:

    • nominal voltage (Un):24v,48v,110v,220v(on request :12,36,60,125)

    • nominal current (In): up to 1000 A

  • Voltage regulation:

    • static:0/5% under following conditions:

      - at float charge

      - dc load variation 0-100%

      - input voltage  ± 10%

    • Dynamic : 5% under following conditions

      - dc load variation 10%-100% and 100% -10%

      - battery connected ( capacity 5 times IN)

  • Long term stability of UN

  • Load characteristic :

    • constant current / constant voltage (I/U as per IEC 478-1)

  • Input /Output isolation:

    • 2000 vac between input/output and electrical earth.

    • insulation resistance :>10M ohm,500 VDC

  • Ripple:

    • max 1% rms of Un (battery connected -5 times the charger rating)

  • Protection:

    • polarity reversal of battery (blows battery fuse)

    • AC surge limitation

    • soft start function 0-100%

    • Short circuit

    • Current limiter (adjustable 5-110%)

    • internal fuses

    • loss of phase shutdown (three phase systems)

    • phase rotation shutdown ( three phase systems)

    • low/high Ac input voltage shutdown

    • High DC voltage shutdown

Environmental

  • Ambient Temperature:

    • operating :0 to +40 degree centigrade ( higher amb. temp. optional)

    • storage :-25 to 70 c

  • Relative humidity:

    • operation : from 20% to 80% no condensation

    • storage from 15% to 90% ( in original packaging)

  • Acoustic noise: typical 45-65 db (A)

  • Altitude: up to 2000m, derate from 2000m to 4000m by lowering the output current by7%per 1000m

Metering & Indicators

  • Measurements:

    • output voltage

    • output current

    • input voltage (option)

    • input current (option)

    • Battery current (option)

    • load voltage (option)

  • System statues indicators and alarms:

    • signal lamp for float charge mode

    • signal lamp for equalize charge mode,

    • signal lamp for boost charge mode.

    • signal lamp for automatic mode

    • signal lamp for mains on

    • signal lamp for AC fail alarm

    • signal lamp for high DC shutdown

    • signal lamp for low DC alarm

    • signal lamp for current limit alarm/shutdown (option)

    • signal lamp for earth fault alarm (option)

    • remote alarm ( common alarm)

      (in single phase chargers LEDs are assembled instead of signal lamp)

  • System controls:

    • Constant voltage /current charging with user selectable modes for float equalize boost charging.

    • current limiter system with adjustable level between 5 to 110% of In for commissioning charge.

    • Automatic mode selection (automatic change over between float and equalize mode according power outage time with adjustable 0-30hr timer)

    • active load sharing circuit.( option-for parallel systems)

    • adjustment of voltage level ( all adjustable -10% to +10% Separately for each mode)

       for lead battery :

      - 2.23 v/cell in float mode

      - 2.33 v/cell in equalize mode

      - 2.45 v/cell in boost mode

      - 2.7 v/cell in initialize mode

      for Nickel-Cadmium battery :

      - 1.35 v/cell in float mode

      - 1.45 v/cell in equalize mode

      - 1.55 v/cell boost mode

      - 1.7 v/cell in initialize mode

    • adjustment of alarm levels

    • alarm silencer switch (alarm acknowledgement)

    • lamp test pushbutton switch (option)

Standard Options:

  • Communication with PC via RS232 port (monitoring soft ware available)

  • Separate remote alarm contacts for each alarm

  • Interior light with door mounted switch.

  • Cabinet heater with thermostat.

  • Blocking diode for parallel redundancy.

  • Diode dropper system

  • EMC filtering

  • Over temperature alarm/trip ( In case of forced ventilation)

  • Charger fail alarm

  • Earth fault +/- alarm

  • Current limit alarm

  • Lamp test switch

  • End of discharge contactor

  • Input voltage /current measurement

  • Battery/load current  measurement

  • 12-pulse rectification

  • Cabinet with IP31,IP32,IP41,IP42

  • Top cable entry

  • Timer for boost charge mode

  • Battery current limiter

    Other options on request

Double Systems

  • Different  configurations for redundant systems are available

    - parallel redundant system

    - hot standby system ( with manual and automatic change over)

    - cold standby system ( manual change over )

Applicable Standards:

- IEC 76 power transformer

- IEC 526 degrees of protection

- IEC 146 semi conductor converters

- IEC 439 low voltage distribution devices

- IEC 255 electrical relays

- IEC 269 low voltage fuses

- IEC 947 switches

- IEC 364 wiring

 

 

 
 
   
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